Steel drum environmental protection new coating technology and new equipment
Quality assurance is a prerequisite for customer loyalty. A few years ago, our factory had low quality steel drums. The original customers were not willing to buy the steel drums produced by our factory, but to a township not far from our factory. Enterprises and private companies buy steel drums. The economic benefits of our plant have been lost year after year. At the end of the previous year, the loss reached more than 1 million yuan. Last year, after the establishment of a new leadership team in our factory, they first analyzed the causes of the loss of the company and made remedies. As the new leadership team pays close attention to product quality and market development, it will turn a profit in a short period of one year. The original old customers will come back and welcome many new customers. Therefore, in the course of economic globalization, Accelerating and increasingly fierce market competition today, the quality of steel drum products has become the focus of steel drum enterprises to participate in market competition. The quality of steel drum products is an important yardstick to measure the management level of steel barrel enterprises, and it is also the ability of steel barrel enterprises to maintain lasting competition. key. With the advancement of science and technology, customers have increasingly higher quality requirements for steel drum packaging products. With the continuous emergence of new management models and new production methods, in summary, the quality management techniques of steel barrel enterprises generally have the following development trends. Steel barrel enterprises should actively face, timely adjust, adopt new measures to do a good job steel drums Product quality management. One of the trends: the diversification of customer demands and the thinning of raw materials for steel drums. Countermeasures: In order to meet the needs of customers, timely adjust the product structure, produce products that customers are satisfied with, and in accordance with the requirements of customers, produce a variety of thin steel drums. In the aspect of quality control of steel drums, the parallel and real-time quality control theory and techniques should be vigorously studied and promoted. After joining the WTO, the market is dynamic and varied, and the needs of customers are also varied. With the changes in the market and changes in the product structure, the customer's requirements for steel drum packaging containers are becoming increasingly demanding. In the 20th century, 200L steel drums we produced were all made of thin steel sheets with a thickness of 1.25mm. The types of products are also a few of the 200L, 100L, 80L, 50L, etc. that are standard. If users need steel drums, they must purchase standard barrels produced by us. Therefore, we plan to produce steel drums with small varieties and large batches and adopt statistical quality control techniques. The current mode of production and operation is to produce what kind of drums the customer needs for various types and small batches of customers, and what steel drums we produce. In order to reduce costs, customers require the production of thin-walled steel drums. We meet the production conditions and produce steel drums that are satisfactory to customers. Therefore, the statistical quality control method we used in the past can no longer apply control charts and sampling test theory to quality control. Instead, engineering technology and online real-time control technologies are included in the quality control practice. This is the main research direction of quality management in small and medium-sized production. Quality control in the production process should focus on real-time detection and feedback control technologies. The second trend is that the product structure of steel drums tends to be internationalized. By improving the product design of steel drums, the quality management of steel drums will be strengthened. Countermeasures: Adopt international standards to produce international standard steel drums; attach importance to quality control in the steel drum design process, adopt new technologies such as credibility design, robust design, and quality function configuration. According to the theory of modern quality management, the quality of steel drums is first managed, followed by design and manufacturing. Quality inspection only eliminates waste products and cannot improve the quality of steel drums. Therefore, in the quality management of steel drums, the design quality of steel drums should be put first in the quality control and quality control of steel drums. In order to improve the design quality of steel drums and meet the commonality of international steel drums, when reviewing the design results of steel drums, it is necessary to refer to the international standards of steel drums and incorporate the internationally reasonable contents into the steel drum standards and steel in China. In the barrel structure design, a customer satisfied steel drum is produced. In the structural design of steel drums, various modern design technologies, such as dependability design, robust design, quality function configuration, dynamic design, etc., are used to ensure the scientific and rational design of steel drums to meet the requirements of steel drums. Quality requirements. So what is a robust design and quality functional configuration? The so-called robust design is actually the parameter design we often say, that is, the use of orthogonal test method or optimization method to determine the best combination of system component parameters, so that the system under the influence of internal and external factors, the resulting quality fluctuations are minimal. That is, the quality is the most stable. Quality function configuration, also known as quality function deployment, adopts a certain method to ensure that the requirements from customers or markets are accurately transferred to related technologies and measures at each stage of the product life cycle. After implementing the quality function configuration, the benefits the company receives are enormous. With the deepening of reforms and fierce market competition, companies are trying to reduce costs. Not willing to let go of any details. Such as the use of steel barrels of goods, in the transport process, customers consider the most is whether the volume of steel drums in the shipping process can maximize the use of its space (such as trains, containers, car cars, etc.). This obliges steel drum companies to change the current structural dimensions of steel drums in China, because it has been proved through practice that when designing steel drums in China, due to limited conditions at the time, there are few customer considerations and it is not suitable for the transportation of containers. . In order to meet customer requirements and reduce user cost and export requirements (steel drums for environmental protection and recycling), steel drums must meet international standards in the design of steel drums. The third trend is that the production standards for steel drums have been set at the standard for trading steel drums, and the appearance quality of steel drums has gradually increased the impact on the goods in the packaging. Countermeasures: According to the actual needs of users to determine the quality standards of steel drums, improve the appearance of steel drums. The quality standards for steel drums are divided into production standards and trade standards. At present, the product standards of steel drum companies are to implement the quality standards in the standards of steel barrels issued by the National Bureau of Standards, that is, the production standards, and to accept the inspection and supervision of the State Bureau of Quality and Technical Supervision. Enterprises have made the production of steel barrels meet or exceed the national standards of steel barrels as their goal. The international standard is the trade standard. The difference between the two lies in the composition of the standard system. The former are mostly national standards, while the latter includes national standards. However, they are more standard than the national standards based on the market and the situation of the company. In formulating the guiding ideology of the standard, the former is guided by production as the main or even the only goal, rather than focusing on changes in market demand, while the latter is mainly based on market-oriented, user-oriented starting point; in the standard indicators, the former indicators Many projects are detailed, while the latter has only a few basic indicators. Other requirements are constantly changing according to the changes in the market. Therefore, the adaptability is strong, and the steel drum quality standards are positioned to meet the needs of users. Trend 4: The ISO9000 quality management system is further implemented within the steel barrel enterprises Countermeasures: Within the company, implement quality system documentation to the grassroots level, give full play to the importance of full participation in quality management for quality control, and increase incentives and supervision mechanisms for quality management. The quality in the ISO9000:2000 series of standards is defined as "the quality is the degree to which a set of inherent characteristics meet the requirements." "Requirement" means "an explicit, usually implied, or must fulfillment requirement or expectation." The ISO9000 series of standards emphasizes "focusing on customers," "enhancing customer satisfaction, ensuring that customer requirements are identified and met," "providing products that meet customer and applicable legal and regulatory requirements," "understand and meet Current and future needs and expectations of existing and potential customers and end users, as well as understanding and considering current and future needs and expectations of other parties, and emphasizing "continuous improvement." This is the latest development of the quality concept and the essence of the ISO9000:2000 standard. To satisfy customers and related parties, the key lies in satisfying customers. If customers complain and complaints cease, the products will lose the market, enterprises will not be able to create benefits, and they will not be able to satisfy related parties. In order to satisfy customers, it is necessary to conduct in-depth research on the needs of customers and the market, understand customer needs and expectations, and further translate into design input. In actual work, what can we do to meet the needs of customers? To meet customer needs, production companies must use high product quality as a basis. To produce high-quality steel drums, steel drum companies must implement the procedures in the ISO 9000 standard in the production process. Each step of the work must be procedurally, institutionalized, and standardized. We must standardize the work order of each employee so that everyone has something to do and everything is done, and everything has its own standards and assessment methods. Full understanding of human nature, tapping people's potential, in the quality of management, people-oriented, pay attention to improving the personal quality of the production of front-line employees, strengthening staff training and education. Quality control exists in all production and business activities of the company and is closely related to the quality of work of each employee of the company, especially the production frontline staff. Therefore, in the implementation of quality management, special attention should be paid to giving full play to the subjective initiative of production frontline staff in ensuring product quality. Increase its incentive mechanism, start from the source of production, bit by bit, according to standards and procedures for the production of steel drums, so that all employees participate in quality activities, strengthen the awareness of employees' self-management, not Qualified products are put in the bud to ensure the product quality of steel drums and improve the quality management level of personnel. Trend 5: Modern information technology will become the key to the quality management of steel drums Countermeasures: Strengthen the application of computer in quality management and control Today's society has stepped into the information age, information as a social and economic development of strategic resources and intangible wealth, more and more people's attention and attention, the development and use of information resources has become the key to the development of social productivity and economic growth factor. Accelerating the pace of information construction, promoting the improvement of the competitiveness of enterprises and the development of China's economy are historical requirements. Informatization is a socio-economic phenomenon, but there is no unified definition yet. Therefore, some people understand informationization as the promotion and application of computers; others regard informationization as the coverage of communication networks; while others divide informationization into three levels: first, informationization of production tools; second, social productivity. The system of information; The third is the informatization of social life. It should be said that these are the signs of informatization. The essence of informationization is to achieve a high degree of sharing of information resources. It will push China's modernization level to a higher level. With the rapid development of computer technology and its wide application in enterprise management and production, people have also begun to introduce computer technology into quality management and quality control. They have successively developed computer-aided quality management CAQ and computer integrated quality information system CICQIS. The environmental quality information system QIS has thus entered the stage of computer-aided quality engineering. It not only speeds up the processing speed and quality of quality information, but more importantly it further enriches the quality management theory and promotes the development of quality management theory. On the other hand, computers can quickly process large quantities of production site quality data, providing a guarantee for the quality of steel drums. At present, the world is experiencing a high-tech and highly intelligent industrial revolution led by information technology. Computers have become representatives of this revolution. This kind of intellectual materialization has rapidly transformed knowledge and intelligence into productivity. The application of computers in business management has shown great power. Steel drum product design, structural design, etc. have been computerized. The introduction of computer technology into quality management and quality control will also have a tremendous effect on improving the quality of steel drums and the quality of service. According to statistics, there are not many companies currently applying computers to the quality management and quality control of steel drums. Most companies use computers to publish and obtain various market quality information, process quality control, and quality costs through information networks. Data acquisition, statistical analysis and other links in the control and product quality inspection process have shown strong productivity, which will be an important development direction of quality management. Trend 6: Quality costs become the key to quality control of steel drum products Countermeasures: In the process of quality management, we must obtain higher quality with less investment From the perspective of the quality management development process, steel drum companies have also experienced the stages of quality inspection, statistical quality control and total quality management, and have now entered the stage of computer-aided quality management. In quality management, the technologies and methods used by steel drum companies are constantly being developed, improved and updated, and investment in quality management is also increasing. The purpose of quality management and quality control activities is to solve various problems encountered in quality management, which will inevitably generate corresponding costs, thereby increasing the overall cost of the steel drum. Then, what is the cost of quality? In the national standard GB/T6583-94, the quality cost is defined as follows: in order to ensure and guarantee the cost incurred to meet the quality and the loss caused by not achieving a satisfactory quality. There are two notes to this definition in the standard: 1 Organizations should categorize quality costs according to their respective circumstances. 2 Some losses may be difficult to quantify but are important, such as losing credibility. As a production enterprise, after all, it is aimed at making profit. It must survive in the fierce market competition. At any time, it must focus on the customer. Customer satisfaction is extremely important to the enterprise. It is very large. The degree determines the market share of the company and determines the survival and development of the company. Therefore, companies must, to a large extent, please customers, and must improve product quality. To increase the quality of steel drums, to a great extent, it may be necessary to make a large investment, so that the quality and cost of steel drums will increase accordingly. Big. In emphasizing economic benefits today, companies pay more and more attention to selecting appropriate quality management methods through quality cost research, and invest in smaller quality management to produce products that meet customer quality requirements, thereby enhancing customer satisfaction.
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In the trade standard of steel drums, an important concept is the appearance quality of steel drums. Now, customers' requirements for steel drums must not only meet their needs for use, but also hope to obtain the visual enjoyment of the United States from the steel drums on which goods are packaged. Therefore, when a customer purchases a commodity, he not only values ​​the use value of the commodity, but also pays attention to the added value of the commodity caused by the culture of aesthetic value, emotional value, and social value of the commodity and packaging. Therefore, strengthening the appearance quality of metal packaging steel drums will become an important aspect of the quality management of steel drum packaging enterprises.